4597 Calle Del Media

Ft. Mohave, AZ 86426

+1 (928) 763-7600

GroupKlemm@aol.com

Engine Rebuild – Kawasaki 650 – 635cc Models

Racing Quality Engine Rebuild

Quantity

Parts

Group K Price

1

Complete Gasket and Seal Set – (No Exhaust Body Gaskets)

$98.00*

1

Rebuild Crankshaft with Crank Bearings (Exchange)

$489.00*

2

Wiseco Piston, Rings, Wrist Pin and Clips

$236.00*

2

Wrist Pin Bearings

$47.00*

LABOR

Engine Teardown Component Inspection & Re-Assembly

$289.00

Includes:

  • Hone Cylinders and Set Clearances
  • Lapping of Cylinder-Head and Cylinder Top Deck
  • Pressure Test to Assure No Air Leaks

$429.00

Optional Services

Cylinder Boring , Honing, and Port Chamfering

$90.00

Cylinder Re-Sleeving – Includes (1) Sleeve, Installation, Boring, Hone & Chamfer

$198.00

Broken Bolt Removal (per bolt)

$49.00

Install Thread Insert to Replace Striped Threads (per hole)

$49.00

Carburetor Rebuilding Single Carb – (Parts $45.00 plus Labor $45.00)

$90.00

Machine Surfacing – for Damaged Sealing Surfaces Head, Cylinder, etc

$49.00

Install Crank Drain Block Off Plate – (Parts/Labor)

$39.00

Replace all Reed Petals – (Parts $56.00 plus Labor $20.00)

$76.00

Optional Modification Services

89 Octane Compression Upgrade

$89.00

91 Octane Cylinder Head Modification

$89.00

Stage 1 Cylinder Porting Clean-up (89 octane)

$149.00

Sleeper Engine Modification  Package – Porting, Head Mod & Single Carb Mod -91 octane

$559.00

True and Weld Crankshaft

$170.00

Additional Engine Upgrades

Carb “True Boring” Modification (28mm or 38mm Carb)

$95.00

Intake Manifold Modification to Accommodate 38 Kiehin Carb

$45.00

Intake Manifold Modification to Accommodate 44SBN Mikuni Carb

$85.00

Ignition flywheel modification (-.3 lb.)

$75.00

Engine Parts

Factory Pipe Products Exhaust Pipe

$686.00*

Group K “Pulse” Fuel/Air Separator

$119.00

Pre-Jetted 44mm Mikuni SBN Carburetor

$212.00*

Pod Flame Arrestor with Adaptor (for Mikuni 44)

$75.00*

Primer kit

$29.00*

OEM Fibre Reed Petals

$64.00*

Dale’s “Bad Attitude” Ignition Coil Modification (to eliminate rev limiter)

$299.00*

Tiny Tach” Digital Tachometer/Hour-Meter

$59.00*

Driveline Parts

Solas “I” Pitch Impeller (re-pitched to F650 Specification)

$255.00*

Worx “Top-Loader” Scoop Grate

$130.00*

*prices subject to change based on manufactures pricing

ORDER INFORMATION: SEND ALL PARTS REQUIRED FOR MODIFICATION VIA UPS or FED-X TO:

GROUP K • 4597 CALLE DEL MEDIA • FORT MOHAVE, AZ. 86426 • (928) 763-7600

ABOUT SHIPPING YOUR ENGINE: UPS & Fed Ex both carry up to 150lb.(easily enough limit for any twin cylinder pwc engine). Many customers opt to construct a framed plywood box with angled base pads so that the motor can be screwed directly to the box for shipment. If sent in this way, we can return-ship your engine in your “good-condition” box. If no “preferred box” is used, we will bill $25 for packing for the return shipment. 

Upon receipt of your engine, we will perform an initial teardown and evaluation before contacting you with estimate information. Please note that engines with heavy corrosion damage may be considered “non-serviceable”.